How It's Made - Season 2

First aired: 9/7/2002 13 episodes

Episodes

1. Eyeglass Lenses, Granite, Potato Chips, Microprocessors

Aired: 9/7/2002

The manufacturing processes behind prescription eyeglass lenses, finished granite products, mass-produced potato chips and microscopic computer processors are examined.

2. Honey, Fiber-Optics, Bricks, Pipe Organs

Aired: 9/14/2002

Bees and beekeepers produce and harvest honey, glass is drawn into extremely fine optical fibers, clay is molded and fired into bricks, and thousands of specialized components are assembled into pipe organs.

3. Personal Watercraft, Wine, Office Furniture, Ice Skates

Aired: 9/21/2002

Personal watercraft are molded and mechanically assembled, grapes are fermented and aged into wine, particleboard is transformed into office furniture, and shaped steel blades are fitted to ice-skate boots.

4. Winter Jackets, Animation, Mushrooms, Gold Rings

Aired: 9/28/2002

Insulated materials are cut and sewn into winter jackets, drawings are developed into animated sequences, mushrooms are cultivated under controlled conditions, and gold alloys are formed and polished into rings.

5. Hydroponic Lettuce, Construction Wood, Recycling, Fishing Flies

Aired: 10/12/2002

Lettuce is grown without soil in a hydroponic system, logs are processed into construction lumber, discarded materials are sorted and prepared for reuse, and feathers and fibers are tied into artificial fishing flies.

6. Diamond Cuttings, Wood Doors, Paintballs, Newspapers

Aired: 10/19/2002

Rough diamonds are evaluated and precisely cut, lumber is shaped and joined into wooden doors, gelatin shells are filled to create paintballs, and news pages are printed and assembled at high speed.

7. Carpets, Drinking Water, Laser Eye Surgery, Acoustic Guitars

Aired: 10/26/2002

Yarn is tufted and finished into carpet, municipal water is filtered and disinfected, lasers are used to reshape the eye during corrective surgery, and selected woods are fashioned into acoustic guitars.

8. Fiberglass Boats, Clothes Dryers, Bubble Gum, Fireworks

Aired: 11/2/2002

Fiberglass layers are molded into boat hulls, metal cabinets and rotating drums become clothes dryers, gum base is mixed and flavored to make bubble gum, and pyrotechnic compounds are assembled into fireworks.

9. Steel Safes, False Teeth, Airplanes, Maple Syrup

Aired: 11/9/2002

Reinforced steel is fabricated into security safes, dental impressions are used to create fitted dentures, aircraft structures and systems are assembled, and maple sap is collected and concentrated into syrup.

10. Gummies, Aluminum Cans, Fish Farming, Bronze Sculptures

Aired: 11/16/2002

Gelatin mixtures are molded into gummy candies, aluminum sheet is formed into beverage cans, fish are raised in controlled aquaculture facilities, and artists use molds and molten metal to cast bronze sculptures.

11. Aluminum Pots and Pans, Artificial Limbs, Peanut Butter, High Intensity Light Bulbs

Aired: 11/23/2002

Aluminum is pressed and finished into cookware, prosthetic limbs are designed and fitted to individual patients, roasted peanuts are ground into peanut butter, and specialized components are assembled into high-intensity light bulbs.

12. Cars, Grocery Carts, Rapid Tooling and Prototyping, Collectible Coins

Aired: 11/30/2002

Automobile bodies and mechanical components come together on an assembly line, steel wire is shaped into grocery carts, computer-assisted techniques create rapid prototypes and tooling, and commemorative designs are struck into collectible coins.

13. Ball Bearings, Electrical Wires, Lost Wax Process Casting, Automated Machines

Aired: 12/7/2002

Steel components are ground and polished into precision ball bearings, conductive metal is drawn and insulated to produce electrical wire, wax models are used to cast complex metal objects, and a compilation examines automated manufacturing machinery.